Design discovery

Interesting photoshop experiment.


A little backstory:

I had two rather large projects that never quite got off the ground. One was a big free-standing clock that featured a tellurion dial (moving model of the earth, moon & sun). The other was very similar to “Perth”, which was a wall-hung mechanical with a perpetual-calendar dial.


I spent quite a bit of time on drawings and mechanical plans for both, but unfortunately they’re dead in the water. This is a sad reality for me, because they would have been epic!


Then yesterday I tried this - I used the drawing of the wall hung piece, but photoshopped the tellurion dial in place of the perpetual one. And voila!


I think the curls of the sun work really well with the curls that sprawl from the numbers. 


Note that there are two versions - One has tabs representing the equinox and solstice. The other would have them wrapping around the inside of the ring, which allows the globe to be bigger. Not sure which one I prefer.


Maybe someday this one will become a reality….


maybe


New clock finished

This is a redux of a clock from a very long time ago, which was simply titled “Quartz 8”.

Revisiting earlier designs has made one thing painfully evident - I take waaaaay longer on my work than I used to. Pieces of the exact same size and design take about three times longer. The simple truth is I add a lot more detail, and construct things more carefully now.

I really like the way this one came out.

Enjoy!

Carving Away

Yesterday I finished adding the curves, twists, and gnarl to the first numeral. Giving my Foredom a workout as usual.

On to the "III". Hoping to finish this piece next week

New Quartz Progress

All cut out and assembled!

If you’ve followed me for any length of time, you’ve seen this pattern before. Draw, saw, drill-tap-thread, assemble. My little jewelers-saw and my screw-threading jig have certainly seen some miles over the years.

Next up…sculpting these parts into something pleasingly un-flat.

New Quartz Commission

New quartz clock on the way!

The design is set, and cutting has started. I decided to saw this one out by hand, rather than CNC. I like using the hand-tools from time to time. I figure it's also good to stay in practice with the old jewelers saw.

More on this one soon!

It's alive!

There’s a new heartbeat in the shop!

The new mechanical clock had its first pulse yesterday, and was ticking away through the night. This is always one of my favorite parts of creating a mechanical clock.

I also really love this type of escapement. If you’ve been following, you know that my most recent mechanical commissions featured the six legged Arnfield gravity escapements. While I really love those too, there’s something about the familiar, reliable, predictable performance of a well-made dead beat escapement.

Finished Frame

The clock frame is finished!

The holes in the plates were carefully drilled to accommodate the clock-train, along with the holes for the pillars that hold the main plates together. Then the pillars were turned and tapped, the plate screws were made, and voila!

I actually wanted to show the drilling operation on the mill, but the truth is I kinda got mentally lost in the work and forgot to drag out the camera. It’s a pretty straightforward drilling & reaming job, although it does require all of my concentration. Those holes need to be perfect, because they hold the arbors for the gears…and the distance between the gears is crucial.

This part of the process starts to get fun for me, primarily because the clock starts to take shape in three dimensional space. I have the gears cut, and I can see the first ticks (my favorite part) right down the road.

Barrel Threading

Yesterday I used the lathe to thread the barrel of the new clock.

This clock will get its energy from a weight. That weight will hang from a kevlar line, wound around this barrel. As the weight pulls down, the barrel turns.

It’s threaded so when the clock is wound, the line will neatly follow the grooves, and doesn’t get crossed or tangled.

Polishing

The escapement was fully hardened, and now it’s all polished up.

While most of this piece of steel was polished for aesthetic purposes, there are four surfaces that needed to be an absolutely perfect, mirror-finish - the surfaces that interact with the escape wheel.

That piece of steel rocks back and forth with the swing of the pendulum, interrupting the spin of the escape wheel. When it does, the surfaces that stop the escape wheel slide across the tip of each tooth. In order to slide friction-free, those surfaces needed to be polished to a mirror-finish.

In addition to the finish, the geometry needs to be perfect, so rather than attacking it with buffing wheels, I methodically polished it in steps. First with small precision polishing stones, and then soft wood sticks and very fine-grit diamond paste.

I’ve already checked the wheel & escapement on a test plate. Everything seems to be working as it should.

On to the next thing!

Steel Hardening

Fun with salt lava!

I can’t think of a better way to hang out in the Michigan cold than next to a 1500° vat of molten salt.

Yesterday I fired up the salt-bath kiln to harden some of the steel parts for the new clocks. This kiln does a really good job of evenly heating up delicate parts. With a torch I always had a tough time heating it up to the right glow without melting off the delicate thin areas. Also, since the parts are immersed, there’s no carbon buildup or scaling. A little soap & water and the salt and oil comes right off.

Next steps:

For the torsion springs it’s off to a second type of kiln to spring-temper them.

For the escapement pallets it’s time to start polishing. Like….lots and lots of polishing. Maybe forever.

The Great Wheel

Timelapse showing the 160 tooth “great wheel” being cut. This gear is used for the power/weight assembly, and is the biggest one in the gear-train.

More ratchet cutting

This morning I cut a 40 tooth ratchet wheel for the power/winding assembly of the new mechanical. This will be stacked on the same arbor as the 80 tooth one I cut yesterday. This one ratchets the weight (power source) back to the top, and the other one retains a loaded spring in order to keep power to the clock train when the clock is being wound. It’ll make more sense once I have all the parts finished, and I can show how they all work together.

More soon!

Timelapse - Ratchet Cutting

I have more quartz clocks to make, but I wanted to take a week or two to make some progress on the mechanical clocks I’ve started. This is the ratchet for the barrel assembly (the stack of parts that powers the clock).

New Clock!

The new quartz clock is finished.


This one is a throwback to a clock I made waaay back in 2009, which was simply titled “Quartz 9”. A lot of people liked that one (it was even used for a few tattoos) so I decided to revisit the design.


This one got a pretty big response, even before I finished it. It looks like my time with it will be limited to just a few days, because this clock has already been spoken for.


So…what’s next?


I have a few irons in the fire right now, and I’m not sure which project I’ll tackle next. There are two mechanical pieces that I’ve started, so maybe I’ll take a week or two to make some progress on one of those.


Finishing touches

Funny thing…I actually already finished this clock, but when I hung it on the wall I decided it needed a little more contrast between the hands and the face. I darkened the metal part of the hands, re-cut the paper part, and used a touch of white oil paint on it this time. That way there’s contrast between the paper blades of the hands and the face, as well as contrast between the two parts of the hands. Hopefully it pops better, and I’ll have some finished photos for you soon.

I have to wait for the oil paint to dry before I adhere it to the metal, otherwise I’d already be finished.

More soon!

Almost there

Almost there! The body of the clock is finished. Only a few things are left - I have to make the hands, modify the quartz motor to accommodate the hands, and add the paper.

This is a small quartz clock, measuring just 16” from top to bottom. Even so, the invested hours are significant. There was a time when I could make quartz clocks much quicker, but as my metal-carving skills improved, so did the detail, and thus the time required. Sometimes I wish I could make them quicker again…like not add the detail, but I can’t seem to help myself.

Time to make some hands!

Grinding away

With a Foredom rotary grinder in hand, I’m slowly carving away at the new quartz clock. It’s starting to take shape now.

Drill tap thread

After drilling and tapping the necessary parts, and making the screws and spacers, the new quartz is assembled. The next step will be sculpting everything with the Foredom.

New quartz clock in the works

My last quartz clock was on the larger side, and was horizontal, so I decided to switch it up and make a smaller vertical piece next. Here are the drawings, along with a short time-lapse video showing one of the parts being cut out with a jewelers saw.

More soon!